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C54400 Copper Alloy - High Strength Tin-Phosphorus Bronze from China Suppliers and Factory

C54400 is a premier tin-phosphorus bronze alloy produced by top suppliers in China. This high-performance material is renowned for its excellent strength, wear resistance, and corrosion resistance, making it an ideal choice for various industries. Created through the addition of tin and a small amount of phosphorus, C54400 enhances mechanical and fatigue properties while offering superior elastic characteristics. As a leading product from our factory, this alloy stands out in comparison to pure copper, providing higher strength and enhanced wear resistance, and outperforms brass with its better corrosion resistance and elasticity. It is extensively utilized in electronics, electrical engineering, and mechanical manufacturing, highlighting its significance in modern applications

    1

    Chemical composition

    Element Content (%)
    Copper (Cu) Rem
    Tin (Sn) 3.5-4.5
    Phosphorus (P) 0.03-0.35
    Iron (Fe) ≤0.10
    Lead (Pb) ≤0.05
    Zinc (Zn) ≤0.30
    2

    Physical properties

    Project Values
    Density 8.8 g/cm³
    Elastic modulus 110–120 GPa
    Thermal conductivity 60–70 W/(m·K)
    Melting point range 900–1020℃
    3

    Main Performance Characteristics

    Excellent elasticity & fatigue resistance

    C54400 exhibits excellent elasticity recovery capability, maintaining stable performance even under repeated stress conditions, making it highly suitable for the manufacturing of elastic components.

    🛡️ Excellent wear resistance

    The material surface has high hardness and excellent friction performance, suitable for applications such as bearings and sliding parts.

    💧 Outstanding corrosion resistance

    It has good corrosion resistance in various environments including air, seawater, and various industrial settings, with a long service life.

    ⚙️ Moderate electrical conductivity

    Suitable for applications where electrical conductivity is not extremely demanding but mechanical performance also needs to be considered.

    4

    Application Fields

    Electronic connectors, spring clips, terminals
    Switch and relay components
    Precision elastic elements
    Automobile and electrical equipment parts
    Bearings, bushings, sliding parts

    Frequently Asked Questions

    What are the primary elements of this copper alloy?

    This alloy is primarily composed of Copper (Cu) as the base metal, with 3.5-4.5% Tin (Sn) and 0.03-0.35% Phosphorus (P) as key alloying elements to enhance its strength and performance.

    Why is phosphorus added to this tin bronze material?

    Phosphorus acts as a powerful deoxidizer during the melting process. It increases the material's wear resistance, hardness, and fatigue limit, while also improving the fluidity of the molten metal.

    What makes this alloy suitable for spring and connector applications?

    Due to its high elastic modulus (110–120 GPa) and exceptional fatigue resistance, the alloy can undergo repeated stress and bending cycles without losing its original shape or electrical connectivity.

    How does this material perform in marine or wet environments?

    It offers outstanding corrosion resistance in seawater, industrial atmospheres, and mild chemicals, preventing rapid degradation and ensuring a long service life for marine hardware.

    What is the melting point range of this phosphor bronze alloy?

    The melting point range is between 900℃ and 1020℃, which provides excellent thermal stability for high-stress electrical and mechanical components.

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